Galcons India

Hot-Dip Galvanizing Excellence

Hot Dip Galvanizing Services in Pune

Galcons India Hot-Dip Galvanizing is an ISO 9001:2015 certified company, recognized in the Dun & Bradstreet Global Database. Established in 2000 and headquartered in Markal MIDC, Pune, we bring over 25 years of expertise in delivering superior galvanizing solutions. Today, Galcons India stands among the leading manufacturers and suppliers of hot-dip galvanizing services in Pune and across India.

We specialize in hot-dip galvanizing of metal products such as Earthing Strips, Gratings, Cable Trays, Railings, Channels & Angles, Road Barriers, Mobile Towers, and Conveyor Frames. Our galvanizing solutions are trusted across industries including construction, infrastructure, power, telecom, and industrial manufacturing, providing long-lasting corrosion protection, durability, and quality assurance.

With a strong reputation for reliability and a wide product portfolio, Galcons India has become a preferred partner for businesses seeking high-quality hot-dip galvanizing services in Pune and across the country.

10+

Years Experience

5

Factories

ISO

9001, 14001, 45001

7m × 1m × 1.4m

Bath Size

20000 Ton

HOT-DIP Galvanizing Per Year

Our Specializations

What is Galvanizing?

Galvanizing is the process of applying a protective zinc coating to steel or iron to prevent rusting and corrosion. The most effective method is hot-dip galvanizing, where clean steel is immersed in molten zinc at approximately 450°C (842°F).

This process creates a metallurgical bond between the zinc and steel, forming a series of zinc-iron alloy layers that provide exceptional corrosion protection. The zinc coating acts as both a barrier and sacrificial protection, corroding preferentially to protect the underlying steel.

Corrosion Protection

50+ years of protection in most environments

Self-Healing

Zinc provides cathodic protection to scratched areas

Durability

Metallurgically bonded coating won't peel or flake

Cost Effective

Lower lifecycle costs than painting or other coatings

Hot-Dip Galvanizing Process

Our state-of-the-art facility follows a precise multi-step process to ensure optimal coating quality and maximum corrosion protection.

Complete Process Flow

From raw steel preparation to final inspection

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Surface Preparation

Degreasing and cleaning to remove dirt, oils, and other contaminants from steel surfaces

⚗️

Pickling

Acid treatment to remove rust, mill scale, and oxides from the steel surface

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Fluxing

Application of flux solution to prevent oxidation and ensure clean galvanizing

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Hot-Dip Galvanizing

Immersion in molten zinc bath creating metallurgical bond with steel

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Cooling & Inspection

Controlled cooling and comprehensive quality inspection of coating

Why Our Process Delivers Superior Results

Temperature Control

Precise temperature monitoring ensures optimal coating formation

Quality Assurance

Comprehensive testing and inspection at every stage

ISO Standards

Certified processes meeting international quality standards

Proven Durability

50+ years of corrosion protection in most environments

Our Services

Comprehensive galvanizing solutions designed to protect your steel investments against corrosion while meeting the highest industry standards.

Hot Dip Galvanizing

Complete protection against corrosion for steel structures using molten zinc coating at 450°C

Pre-treatment & Surface Cleaning

Comprehensive surface preparation ensuring optimal galvanizing adhesion and quality

Post-Galvanizing Services

Quality inspection, finishing, and additional protective treatments after galvanizing

Galcons India – Serving Diverse Industries with Galvanizing Expertise

Our comprehensive galvanizing solutions serve a wide range of industries, providing superior corrosion protection and durability across various sectors.

Automobile

Vehicle frames, chassis components, and automotive parts protection

Construction

Structural steel, beams, columns, and building frameworks

Energy Sector

Power transmission towers, solar structures, and energy infrastructure

Public Infrastructure

Bridges, roadways, public buildings, and municipal structures

Industrial Equipment

Manufacturing machinery, conveyor systems, and industrial frameworks

Marine Industry

Port equipment, marine structures, and coastal infrastructure

Agriculture

Farm equipment, irrigation systems, and agricultural machinery

Other

Custom galvanizing solutions for specialized applications and unique requirements

No matter what industry you’re in, our expert galvanizing services provide the protection and durability your steel structures need to withstand the test of time.

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